Maximize your productivity with AI-driven IIoT platform

Shape the future of production with digital machine networking, smart analyses and Artificial Intelligence – naturally in close interaction with ERP system.

Highlights AI & IoT with Prodaso

With the AI solution Prodaso, midmarket manufacturers can achieve maximum production efficiency, opening up previously undiscovered optimization potential and increasing their competitiveness. Prodaso is revolutionizing production with comprehensive AI-supported monitoring, planning and analysis tools, paving the way for future-oriented production.

From machine connection to precise collection and management of operating and machine data through to their dynamic visualization and in-depth analysis – our AI tools enable full transparency of your production processes in real time. By using advanced AI algorithms, Prodaso reveals previously hidden patterns and inefficiencies and provides precise recommendations for action that increase the reliability and flexibility of production and optimize the use of resources.

Flexible machine connection

Seamless integration of machines and systems for paperless production.

Digital twin

Virtual model for monitoring your machines and processes in real time.

Precise analyses

Measurable improvements for optimum production performance.

Artificial Intelligence

Specialized AI algorithms as the driving force behind efficient production.

Intuitive production planning

Intelligent technologies for smooth, future-oriented production.

Real-time transparency

OEE and performance indicators at a glance – always up-to-date.

Flexible Anbindung von Maschinen und Systemen

Flexible connection of machines and systems: Paperless production

Seamless integration into ERP system and a high level of machine compatibility - regardless of machine manufacturer and age - enable consistent data to be recorded and analyzed in real time. Other systems such as CAQ, MES or EMS can also be easily connected. The systems work together seamlessly via automated data exchange, eliminating the need for manual input and reducing critical risk factors and extra work when exchanging data.

Digital twin: Real-time monitoring & notifications

Keep an eye on your production at all times: With the digital twin, you can create a virtual model of your machines and processes to better identify workflows, possible malfunctions, and potential for improvement – before small problems lead to major breakdowns. Real-time monitoring enables you to stay on top of and analyze your production processes in real time in order to increase efficiency and performance. For example, discover potential for shortening processing times and for the forward-looking optimization of planning and resource deployment. Automatic notifications when critical parameters are reached help you to react quickly to avoid potential disruptions in the production process

Fertigungshalle; Echtzeit-Monitoring & Meldungen

Precise analyses for optimal production performance

We transform complex production data into clear insights that lead to effective, measurable improvements. Analyses of downtimes, OEE (Overall Equipment Efficiency), production times, rejection rates, machine parameters, or anomalies allow valuable conclusions to be drawn for a transparent performance evaluation and the optimization of your production processes.

Artificial Intelligence – The driving force behind efficient production

Smarter, faster, more efficient: Our specialized AI algorithms are at the heart of future-oriented manufacturing processes based on precise real-time data. Use our smart, out-of-the-box predictive models and benefit from automated pattern and anomaly detection to proactively respond to potential problems. In-depth multi-parameter and correlation analyses uncover complex cause-and-effect relationships within your machines and reveal fundamental connections between a large number of process variables. With our AI tool, you can optimize your planning processes live and directly from your production data stream.

Produktionsplanung mit intelligenter Technologie

Uncomplicated and intuitive production planning with intelligent technology

Design your production planning precisely and efficiently with real-time data for processes that are accurate in terms of due dates and resources. The detailed order visualization at various levels provides clarity – from individual machines to the entire production machinery. The automatic optimization of production plans allows you to react agilely to capacity fluctuations. The direct, paperless transmission of order details to machine operators on the shop floor promotes smooth production.

Adjustments are made in real time so that short-term changes in machine and personnel capacities are seamlessly incorporated into planning. Automatic notifications inform you immediately about delays and allow you to act quickly. Follow the real production progress live and directly and use our AI algorithms for precise forecasts and dynamic adjustments.

Real-time transparency: OEE and KPIs at a glance

Get an up-to-date overview of the efficiency and quality of your production at all times, displayed in intuitive live dashboards. Comprehensive key figures and configurable evaluations provide you with an accurate picture of your production for continuous performance control in terms of OEE (Overall Equipment Efficiency) and other performance indicators. You can customize and calculate key figures for your specific needs.

Präzise Analysen für optimale Produktionsleistung
Schnelle Implementierung & Ergebnisse

Fast implementation and results

Our installation-free and secure Cloud solution is ready to go quickly - without any local IT setup or time-consuming maintenance of master files. This allows you to achieve visible results in a very short time, taking your production to a new level.

Networking and optimizing production - with Prodaso for maximum transparency

With Prodaso, you can quickly and easily network all production systems – from modern electronic machines to older systems and even manually operated workstations. This gives you full transparency and allows you to seamlessly monitor your entire production process. Prodaso enables you to efficiently capture valuable machine and process data (machine-to-data) and transform it into useful insights (data-to-insights) using powerful analysis tools.

Real-time monitoring gives you a comprehensive overview of your production and the ability to dive deep into each individual step and identify optimization potential.  

5-30%
Improvement in OEE (overall equipment effectiveness)

15-30%
Reduction in scrap

10-35%
Reduction in processing time

10-40%
Reduction in downtime

50-90%
Reduction in analysis effort

12-28%
Improving delivery reliability and customer satisfaction

Achieve Real-Time Production Optimization with IIoT and AI

Prodaso is revolutionizing production and paving the way for future-oriented manufacturing: With the AI-supported IIoT platform, companies can digitally map and analyze the entire manufacturing process and make it more efficient in real time.
 
Your added value: Observe. Understand. Act. 

 

Prodaso enables every company to easily and simply capture and network machine and production data, as well as visualize processes – all in real time. In addition, the system uses artificial intelligence to continuously learn by analyzing historical and newly collected data, with the aim of intelligently linking the data, recognizing connections, drawing conclusions and thus creating forecasts, as well as being able to introduce optimization measures. With Prodaso, you are setting the course for networked, digital production. 

 
With Prodaso, you can achieve the following improvements: 

 

  • Increase OEE (overall equipment effectiveness)
  • Increase the availability of systems and machines  
  • Reduce unplanned downtime  
  • Increase output and performance  
  • Increase quality by reducing scrap and rework  
  • Process stability through transparency and AI-supported parameter monitoring  
  • Faster response time  
  • Access to real-time data at any time, regardless of location  
  • Increase delivery reliability, which leads to greater customer satisfaction and loyalty  
  • Improve planning security through AI-supported master file optimization  
  • Early warning system based on AI-supported forecasts 
 
Your benefits with Prodaso: The easy entry into the new digital world for every manufacturing company

 

  • Very low implementation effort and very short implementation time: Entire lines can be implemented within days, entire factories within weeks.  
  • Retrofit: Digitalization of old systems and very fast networking of new and old machines from a wide range of manufacturers  
  • AI models and algorithms that learn quickly: Special algorithms for the relevant use case  
  • Analysis results can be used quickly: All information at a glance with just one click, while all production data is centralized on one platform  
  • Real-time data flow: Complete data exchange between ERP and Shopfloor in real time as well as easy integration of other parameters and systems  
  • Full transparency of all information in real time: Significantly more data is available thanks to special hardware and interface solutions  
  • Machine and interface independence: Isolated solutions are a thing of the past.  
  • Location-independent: Real-time production tracking from any location worldwide 
 
Plug-and-work installation: Fast implementation and results  

 

The Prodaso cloud solution does not require installation, is secure and quickly read for use – with minimal effort and without programming knowledge. This allows you to achieve visible results in a very short time, taking your production to a new level. Thanks to its quick and easy implementation, Prodaso is fully operational within just a few days.  

Get started without lengthy preparations, since no extensive maintenance of master files is required in advance. The IIoT module and direct connection to existing production or ERP systems ensure seamless integration into your existing systems and a high level of machine compatibility, regardless of the machine manufacturer and age.  

You can bring your old machines into the digital age with little effort and simply retrofit them. You can also easily add more sensors to your machines to generate more detailed data insights that help you make informed decisions.